@ Jeaniousau, the connection looks quite flimsy to me.
The Lightning connector is basically a fibre / resin construct with low voltage, low current wires terminating as printed circuit on the part that inserts into the phone. When you picked up the bag and caught the pulse / phone, it applied a shear load at the point of least resistance, and the resin connector and the wires sheared off. There’s nothing else to support the mass at either end, and each end connected provides a great deal of leverage on the shear point - which is a single point of failure. On face value, it looks like it’s designed to fail unless you treat it with extreme care.
The Pulse specs claim the device weighs 87 grams. From what I can tell, the portion of Apple’s Lightning connector that extends from the standard Apple cable plug is 1.5mm thick, and 6.7mm * 6.7mm length and width.
The Pulse specs state its dimensions are 8.33x1.6x7.1 cm; i.e. 71mm appears to be the width of the Pulse with the cover in place, so the centre of gravity of the Pulse unit is ~30mm from the back, or 34mm from where the connector sheared off.
Mechanically, if you lift the iPhone with the charger attached, keeping the whole thing flat, you place a force of 0.85 Newton at a distance of ~32mm, giving it around 4.8:1 leverage, equivalent to or around 4N concentrated on a shear area of ~10 square mm - assuming the static load is spread evenly, which it isn’t. The fact is, it would also have a tension load at the top of the connector, and a compression load opposite. That means that the static load of weight is along an arc with its radius at the failure point.
The static load produces approx 400 KPa at the failure point before the tension and compression vectors are factored in. If you move it any more rapidly, you introduce a “jerk” force on top of that.
If you add uneven load to the equation, or shock such as catching them, that almost guarantees that the connector - which is the weakest point in the entire system by a very, very long way, will shear (i.e. snap), because the load will be concentrated at the shear point unevenly at one side or the other. It does not appear that the designers “did the math”. I would not recommend using my numbers in any letter you choose to write, but I’m pretty sure an engineer would confirm that the rationale I’ve used is correct.
A USB-C connector has a much stronger connection, being a 2.5mm thick flattened steel tube. Lightning is a Crapple design.
